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Orion 150s Pulse Arc Welder - Our best selling model!

In stock (999980 items available)
Not rated yet
  • $5,900.00

Due to high demand, your order may be delayed. However, when you order direct from the manufacturer (that's us), your order is expedited. Order now for faster delivery.

The Orion 150s boasts a power potential of up to 250 joules of pulse-arc weld energy. While powerful, the 150s is perfect for low power needs as well—yielding as little as 1 joule of energy. Whether an application requires high power welding needs or intricate, precise welds around precious components, the Orion 150s offers a versatile, compact, and affordable welding system in an easy-to-use package. 

Orion 150s Datasheet

  • Sunstone Circle Protection Plan Subscription

    The best protection your investment has ever seen!

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The Precision Micro-Welder Technology You Need!

The Orion 150s is the ideal welding tool for any micro-welding application. The 150s welders can be seen in laboratories, universities and research & development institutions around the globe.


Key Features


Touchscreen-Icon.pngTouchscreen Simplicity. All Orion welders are controlled digitally using your finger. No clumsy, analog knobs!
Energy-Control-Icon.pngDigital Energy Control. Choose how you want energy delivered to your workpiece for better creative control.
Power-Range-Icon.pngBroad Power Range Precision. Dial the power down or up, in one-tenth of a Joule increments, from 0.2 to 200!
Weld-Speed-Icon.pngMultiple Weld Speeds. For joint sealing, choose to weld as fast as one weld every five seconds with the 200i.
Customer-Service-Icon-website.pngWhite-Glove Customer Service. With more than 15 years of experience, we can answer your questions.


Specifications


Power Supply Footprint (L x W x H)30.5x12.7x25.4 cm
Total Weight19.9 kg
Input Voltage100-240 VAC (AUTO DETECTED)
Energy Range (Joules)1-150 J
Estimated Weld Spot Diameter Range≈ 0.5 - 3.5 mm
Display (Touch Screen)20 cm
Weld Speed1 weld/0.3 seconds
High Frequency Agitation OptionsMultiple
Available Power Settings280
Save Settings Spaces1000+


How Does it Work?


Electrical Energy – Plasma Discharge

Micro TIG/Pulse Arc welding uses electrical energy to create a plasma discharge.  The high-temperature plasma, in turn, melts metal in a small spot. This process takes place in milliseconds. The process is clean and very controllable – perfect for intricate and minute welding applications on precious and non-precious metals!. Filler metal can also be added to build up joints and create strong and reliable weld “beads”, or weld seams.

Two in One Combo

The Orion is a Micro TIG (also known as Pulse-arc) welder and a capacitive discharge resistance welder in one. This combination of abilities allows for infinite creative possibilities.  In its "Arc Mode" (micro TIG/pulse-arc welding), the can be used to perform permanent welds, add metal, and do a variety of other amazing and time-saving applications. In its "Tack Mode" (capacitive discharge resistance welding), the can be used to temporarily position parts before welding or soldering.

The Basic Principle of the Orion Welding System is very simple.

1.) Attach The Grounding Clip

2.) Use the Specialized Microscope that is focused on the Welding Electrode Tip.

3.) Simply Touch the workpiece to the electrode and a weld is triggered.

4.) A Perfect Weld Every Time!


Included Accessories


Every Orion s-Series Welding System includes the following items:

sunstone-welders-orion-plug.pngPower Cord
(International Converter Included)
sunstone-welders-orion-grounding-cables.Alligator Grounding Clips
(2 Count)
sunstone-welders-orion-stylus.pngStylus Hand Piece
(Pre-Installed with 1.0mm Collet)
sunstone-welders-orion-ring-clamp.pngJump Ring Pliers
(2 Count)
sunstone-welders-orion-electrodes.pngTungsten Electrodes
(5 - 1mm & 5 – 0.5mm)
sunstone-welders-orion-microscope.pngShuttered Microscope
(Mounted on Articulating Arm)
sunstone-welders-orion-argon-tub.pngArgon Tubing
(1/4″ OD Clear Argon Tubing)
micro-tig-welder-pulse-arc-welder-accessMicroscope Eye Covers
(1 Set)
sunstone-welders-orion-allan-wrenches.pnHex Wrench Set
(Every Hex wrench used on the Orion included)
sunstone-welders-orion-electrode-collet.0.5mm & 1.0mm Collets
(For use with Orion Tungsten Electrodes)
sunstone-welders-orion-foot-pedal.pngFoot Pedal
(Used to precisely trigger welds)
micro-tig-welder-pulse-arc-welder-accessFiberglass Brush
(Used to clean blackness from weld area)
sunstone-welders-orion-diamond-disk.pngDiamond Disc
(For Use with any Rotary Tool to Sharpen Electrodes and Clean them)


Needed Accessories


Got%20Gas.jpgArgon Gas
Click here to learn more or add to your cart


1589315368680.pngArgon Gas Regulator
Click here to learn more or add to your cart


User Manual


Click here to view Sunstone's Orion 150s User Manual


Sunstone Circle Protection Plan


PROTECTION PLAN

This product is available to purchase with a Sunstone Circle Protection Plan!

Introducing the Sunstone Circle Protection Plan

HOW A SMALL MONTHLY SUBSCRIPTION CAN PROVIDE A LARGE UMBRELLA OF PROTECTION!



For your welder, it's a scary world out there! Welders get dropped, get abused, or just stop working. You have to protect your welder for any unfortunate incident. And the Sunstone Circle Protection Plan is an innovative way to safeguard your welder investment.

The Sunstone Circle is much, much more than an extended warranty. Here's what a small monthly subscription will deliver in peace of mind and exceptional customer service:

Sunstone Circle Protection Plan

Forever Warranty
For as long as your welder is covered by the Sunstone Circle your warranty never expires. You’ll never deal with lifeless warranty extensions, but rather enjoy a forever warranty. And that’s a big circle of protection!

Complimentary Loaner
If you need a loaner unit while your welder is being repaired, we’ll send one. We’re going to do all we can to keep your production levels up. If you’re in the circle, we’ll take care of you!

Free Replacement
Sometimes it makes more sense to simply replace a welder with the newest model rather than make a repair. At Sunstone’s discretion, we’ll send you the newest model to keep your shop happy and healthy!

Free Software Upgrades
When your welder is powered by the latest software improvements your shop becomes more productive and capable. You’ll have access to all software upgrades when you join the Sunstone Circle!

Complimentary Shipping
Should your Sunstone welder ever need repair, we’ll cover the shipping costs for ground service within the United States. If you need it faster, simply pay the difference. Need it shipped internationally? Give us a call!

Expedited Customer Service
At Sunstone every customer is a VIP, but when you’re part of the circle your request for customer service gets moved to the front of the line. You get extra attention! Just another perk when you subscribe today.

More Valuable Member Benefits!
You’ll receive snazzy Sunstone swag, a subscription to Micro Welding Today magazine, invitations to VIP events, Inside the Circle e-newsletter, and new product trial opportunities. Call now to join the circle!


Learn More!

Check out Sunstone Orion 150s in action!

Weld Stainless Steel Cannula

Pulse Arc Welder Overview with Patrick McMillan


    • Weight
      23 lbs
    • SKU
      ORS150
  • CE Certified
    Yes
  • On Screen Training Videos
    Yes
  • Upgradable Software
    Yes
  • Welder Max Output Voltage
    150 Joule, 250 Joule
  • Color
    Black, White
  • Model
    Welder with Microscope, Welder with Auto Darkening Lens
  • Micro TIG (Pulse Arc) Welder Specifications
    • Welding Energy Range (Joules)
      1-150, 250 Joules
    • Weld Spot Diameter Range
      ≈ 0.5 - 3.5 mm
    • Display (Touch Screen)
      20 cm
    • Max Weld Speed
      1 weld/0.5 seconds
    • Available Weld Energy Settings
      280
    • High Frequency Agitation Options
      Multiple
    • Save Setting Spaces
      100
    • 5x Microscope Magnification
      Yes
    • Microscope IR & UV Eye Protection
      Yes
    • 20+ On-screen Languages
      Yes
    • Foot Pedal Input
      Yes
    • Arc Start Technology
      Yes
    • Tack Mode
      Yes
    • Basic Screen Metal Presets
      Yes
    • Adaptive Weld Ignition
      No
    • Dynamic Energy Adjustment
      No
    • Multiple Welding Waveforms
      No
    • Pico Mode
      No
  • Argon Gas Regulator
    • $149.00
  • Argon Tank
    • $399.00
  • Orion Micro TIG Welding Electrodes
    • $75.00
  • Argon Tubing
    • $15.00
  • Orion mPulse Pulse Arc Welder - The preferred permanent jewelry welder
    • $2,400.00
  • Circle Protection Plan Tier 2
    • $30.00
    • Only for registered users
  • Argon Gas Regulator
    • $149.00
  • Orion Micro TIG Welding Electrodes
    • $75.00
  • Orion 150s Circle Protection Plan
    • $30.00
    • Only for registered users
  • Argon Tubing
    • $15.00

Related products

  • Orion 150s Circle Protection Plan
    • $30.00
    • Only for registered users
  • Argon Tank
    • $399.00
  • Argon Gas Regulator
    • $149.00
  • Orion Micro TIG Welding Electrodes
    • $75.00