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Medical Surgical Tool Repair

Medical Surgical Tool Repair

Durable Interconnects Begin with Sunstone

Durable electrical connections are built upon a fundamental understanding of the materials with which you work. Wire type, dimensions, and substrate all contribute to creating the perfect weld. And a micro welder from Sunstone, with built-in digital control over every aspect of every weld, is the perfect tool for creating reliable medical devices.

Precision Energy Control Leads to Durability

Your reputation can take a beating when even one of your interconnects fail, even more so if your products are used in the healthcare space. With a Sunstone micro welder, you’re able to dial the energy discharge to one-hundredth of a watt second to connect fine wire to the delicate electronics of any type of instrumentation. You can’t do that with solder. Consult with a Sunstone welding expert to learn more.

What are you welding today? Call or text us at +1-801-658-0015.

Medical Device Welding Applications:

  • Fine Wire Welding
  • Wire Terminations
  • Hermetic Sealing
  • Seam Welding
  • Sensors
  • Flex Heaters
  • Fine Filters and Screens
  • Drug Pump Welding
  • Cannula
  • Prosthetics
  • Surgical Tools
  • Hearing Aids
  • Catheters
  • Guide Wires
  • Pacemakers
  • Defibrillators
  • Orthodontic Appliances


Reliability and repeatability are vital when working with medical devices. Sunstone's advanced welding technology ensures those  qualities exist in every weld made by our world-class micro welders.

What are you welding today? Call or text us at +1-801-658-0015.

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  • Benchtop Laser Welder

    Benchtop Laser Welder

    Sunstone's Orion Benchtop laser welder come in 60, 100, and 140 joule power options. Our laser welders are powerful benchtop machines with technological and engineering features that surpass other larger laser welders.

    • $0.00
  • Micro Resistance - Advanced Dual Pulse CD Spot Welder

    Micro Resistance - Advanced Dual Pulse CD Spot Welder

    • Feedback reporting
    • PLC connectivity
    • Full weld head control
    • 200ws, 400ws, or 600ws power
    • Roll spot
    • Custom pulse limits
    • Fast rise time
    • On screen histogram weld data
    • On screen training videos
    • $7,930.00
  • Linear DC

    Linear DC

    The Sunstone Linear DC welder is a completely unique resistance welding system with closed-loop feedback. Utilizing new patent pending technologies, the Linear DC welder has the power of a High-Frequency Inverter and the precision of a Linear DC. As mentioned, this is a completely unique product. It isn’t an HF welder since it does not require an external transformer, and it isn’t like typical Linear DC welders because it doesn’t use transistors to control the energy output. Yet, this product is able to perform the same functions as both of these technologies, and in most cases it has capabilities that exceed those of other HF or Linear DC welders – offering high repetition rates, fine low-energy control, and short or long weld times – without any of the drawbacks and inconveniences.

    • $0.00
  • PA250i Micro TIG Welder

    PA250i Micro TIG Welder

    • A very small heat affected zone during weld
    • Ability to easily position welds exactly where you need them
    • The versatility of welding of very small, thin, and delicate metal parts
    • A wide range of metals that can be welded
    • Simple and easy to use touch screen interface
    • High level of precision with microscope
    • Consistency and repeatability
    • A simplified repair process by eliminating soldering
    • Quality welds
    • Very low maintenance on machine
    • Small compact size designed to fit on and around any work bench.
    • $14,560.00