The Most Advanced Pulse Arc Welding System In the World!
The Orion 250i²(Patent D740,338) Micro Tig Welding System is packed with features that will simplify the welding process. It is on a whole other level when it comes to micro TIG welding. This revolutionary pulse arc welding system has the widest range of welding power! This video shows several welding examples that clearly demonstrate its capabilities.
Some of the innovative features include:
Widest Power Range of Any Micro Tig Welding System!
Energy settings are starting as low as 0.01 Ws of energy for extremely precise, intricate welds. High-End power for thick welding – 250 Ws or Joules of total energy.
Ultimate Space Saving Design
With the Orion 250i² Micro Tig welding system, the only space on your bench that is taken is the mount – 5″ x 5″! Why waste space for a box to sit, when you can have your unit simply swing in and out of your workspace.
Largest Touch Screen Display
Our system is built with a 10″ High-Resolution, Touch Screen display. No need to strain to see what is on the screen, or touch with nothing happening. This touch screen allows you to quickly change and adjust settings using the Orion Slider Bars. These Slider bars let you change settings quickly and accurately, No need for a knob or dial.
3 Welding Waveforms – Increased Control
The Orion 250i² is the only micro tig welding system with three different welding waveforms. These waveforms allow you more control over your weld settings, on how the energy is released. As the unit is designed to work with almost every metal in the world, each of these responds differently to the different welding parameters. The Orion 250i² Welding System allows you to customize the weld energy for every metal that you are looking to weld.
Seam Mode – Up To 30 Welds Per Second
The Orion 250i² is the Fastest Micro Tig welding system around. At 30 Welds per second, the Orion 250i² is just as powerful and fast as any Laser on the Market. Do you need 30 welds per second? Probably not, but you will never be waiting for the Orion 250i²!
Orion 250i² Pulse Arc Welder Specifications
Latest LCD Revision: v7.13
|Display (Touch Screen):||10” Full|
|Welder (L x W x H):||4.9” x 4.9” x 27” (12.4 x 12.4x 68.5cm)|
|Save Settings Spaces:||Unlimited|
|Pulse Arc Weld Energy (min-max in Joules):||0.01 – 250|
|Pulse Arc Weld Current (min-max in Amps):||6 – 1000A|
|Pulse Arc Weld Power Settings:||20,000|
|Length (min-max):||0.1 – 100ms|
|Weld Spot Diameter Range:||≈ 0.25 – 4.75mm|
|High Frequency Agitation:||Multiple/Advanced|
|Max Welding Speed (Hz):||30Hz|
|Max Charging Time:||1.2s|
|Single Fire Mode:||1 weld/0.5 seconds|
|Rapid Fire Mode:||1 – 5 welds/sec (4Hz)|
|Seam Mode:||1-30 welds/sec (33Hz)|
|Adaptive Weld Ignition:||Yes|
|Arc Start Technology:||Yes|
Tack Welding Specifications
|Energy (min-max in Joules):||5 – 200|
|Current (min-max in Amps):||4,000A|
|Vertical Stylus Working Space:||~110 mm|
|Automatic Eye Protection:||Variable Darkening Lens|
|UV Protection:||> UV 16|
|IR Protection:||> IR 16|
In The Box
What comes with the Orion System?
Every Orion System includes the following items:
(International Converter Included)
Stylus Hand Piece
(Pre-Installed with 1.0mm Collett)
Jump Ring Pliers
(5 – 1mm & 5 – 0.5mm)
(Mounted on Articulating Arm)
(1/4″ OD Clear Argon Tubing)
Microscope Eye Covers
Hex Wrench Set
(Every Hex wrench used on the Orion included)
(For use with 0.5mm Tungsten Electrodes)
(Used to precisely trigger welds)
(Used to clean blackness from weld area)
(For Use with any Rotary Tool to Sharpen Electrodes and Clean them)
Welding Made Simple
The 3 step process to setting your weld parameters.
Orions Basic Screen makes it easy to find the perfect settings for your weld.
1. Select the metal you are working with to setup the optimum waveform.
2. Select your joint type to get the best weld ignition.
3. Select your power to achieve the best melt spot.
Additional Weld Parameter Options
Select Trigger Type then push Play.
How to trigger your weld.
In Pulse Arc welding the Arc Gap is vitally important in both a good weld and a constant weld. The Orion Sylus Handpiece has a built-in retract feature that will produce the perfect weld gap every time. This allows for a perfect, consistent weld gap everytime you weld. Below are the simple trigger options that are quick, easy and precise.
Every Orion Welding System uses “Touch Detect” weld activation. This is the recommended trigger operation for pulse arc mode because it allows you quick, accurate, and simple weld triggers, However in Tack mode foot pedal is best. “Touch Detect” is used by simply connecting the ground and touching the electrode to your workpiece, and let the machine do the rest. Touch Detect allows you to work without having to constantly search for a foot pedal. All of the parts needed are easily in sight and within reach. Touch detect also allows you to trigger welds with greater precision, as you touch exactly where you want the weld to be. There is no missing & hitting your fingers or out of focus welds, just perfect weld each time you touch the piece.
Most of the Orion Welding systems(Excluding mPulse) include the “Foot Pedal” trigger system. This includes the foot switch that will allow you to trigger the welds only when the foot pedal is pressed. The foot pedal is recommended when using the Tack function. This is great for when you need extreme precision. You simply connect the foot switch into the unit, select “Foot Pedal” on the main screen. You bring the electrode into contact with the piece, and once everything is in perfect position press the foot pedal. This feature is especially handy when welding in a groove, or pocket, this will prevent you from welding on the sides, and ensure that you get the weld where you want it.
See all of our Micro Tig Welders –