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Battery Tab Welding System

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Sunstone's battery tab welding systems will allow you to create your own battery packs using nickel tabs. These systems have been specifically designed and engineered for battery production and have the durability to continue to work for a long lifespan.

Battery Welding Systems Datasheet


High Power Battery Tab Welding System

The Sunstone High Power Battery Tab Welding System has all the power that you need to complete battery tab welds. This system includes:

  • CD400 Dual Pulse Capacitive Discharge Power Supply
  • WH2125A Pneumatic Weld Head
  • Dual Probe Hand Piece
  • Spooled Nickel Sample Pack

Standard Battery Tab Welding System

Sunstone’s Standard Battery Tab Welding System is the most popular system to be used for Battery Tab Welding. This system includes:

  • CD200 Dual Pulse Capacitive Discharge Welding Power Supply
  • WH2125A – Pneumatic Weld Head
  • Dual Probe Hand Piece
  • Spooled Nickel Sample Pack

Basic Battery Tab Welding System

The Basic Battery Tab Welding System is the least expensive and is recommended for welding .005″ or .127 mm thick nickel strips.

This system includes the CD200DP With The Dual Probe Hand-Piece (DPHP). This allows the user to set the welding settings, and apply force using the DPHP hand attachment. This system also includes the Spooled nickel sample pack, for a variety of nickel options.

Image: Using the DPHP To complete a Battery weld

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Shipping Terms

  1. Unless indicated otherwise in the Acknowledgment, Delivery shall be made EXW (Incoterms 2010), Shipping Point, including without limitation, freight, and insurance costs. If no delivery terms are specified on the Acknowledgement, the method of shipping will be at the sole discretion of Seller. Unless directed in writing otherwise by Buyer, full invoice value will be declared for all shipments.

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Return Goods Policy. 

Seller’s products may be returned to Seller for credit within thirty (30) days of the shipment subject to the following conditions.

  1. In order to return products for credit, the Buyer must obtain an RMA number from Seller. Upon receipt, it must be executed by an authorized person and then returned with the Goods. Goods returned to Seller without an RMA will be returned at Buyer’s expense.
  2. Goods are to be returned to Seller at 1693 American Way #5 Payson, UT with Freight Prepaid. Seller will not accept collect shipments.
  3. Restocking fees will be assessed in accordance with the following schedules: (i) Goods returned within the first thirty (30) days from the shipment date will be restocked less six percent (6%) of the amount billed on the original invoice. (ii) No returns are allowed after thirty (30) days from the original shipping date.
  4. The restocking fees set forth above are the minimum fees. If a returned Good requires rework to restore it to a saleable condition, further charges will be assessed. Seller’s quality assurance department will document the condition of the Goods when received by Seller and report their findings to Buyer. The following Goods cannot be returned, are not eligible for any credit, and cannot be restocked: (i) custom or modified products and (ii) any consumable product(s) that have been used.

*DADO Laser Welder – No cash refunds available for the dado laser welder. However, The Dado Laser Welder may be returned within 30 days for credit towards another Sunstone product.

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