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Orion 100c Pulse Arc Welder - More energy and capability

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  • $4,300.00

The Orion 100c pulse arc welder provides power up to 100 joules of pulse-arc weld energy. This micro-welder also allows for low power needs — yielding as little as 3 joules of energy. The 100c power is adjustable in 0.5-joule increments. Weld large workpieces, or near precious components with this versatile, compact, and easy-to-use system.

100c Datasheet

  • Sunstone Circle Protection Plan Subscription

    The best protection your investment has ever seen!

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The Precision Micro Pulse Arc Welder Technology You Need!

The Orion 100c is the reliable welding tool that every metalsmith should have. Save time doing simple and complicated work such as seam joints, filling porosity, adding metal, attaching different size pieces, or any other application you may encounter. Increase efficiency with this easy to use system!

Small machine packed with power you’ll need to get the job done.

How Does the Pulse Arc Welder Work?

Electrical Energy – Plasma Discharge

Micro TIG/Pulse Arc welding uses electrical energy to create a plasma discharge.  The high-temperature plasma, in turn, melts metal in a small spot. This process takes place in milliseconds. The process is clean and very controllable – perfect for intricate and minute welding applications on precious and non-precious metals!. Filler metal can also be added to build up joints and create strong and reliable weld “beads”, or weld seams.

Two in One Combo

The Orion is a Micro TIG welder (also known as Pulse arc welder) and a capacitive discharge resistance welder in one. This combination of abilities allows for infinite creative possibilities.  In its "Arc Mode" (micro TIG/pulse-arc welding), the can be used to perform permanent welds, add metal, and do a variety of other amazing and time-saving applications. In its "Tack Mode" (capacitive discharge resistance welding), the can be used to temporarily position parts before welding or soldering.

The Basic Principle of the Orion Pulse Arc Welder is very simple.

1.) Attach The Grounding Clip

2.) Use the Specialized Microscope that is focused on the Welding Electrode Tip.

3.) Simply Touch the workpiece to the electrode and a weld is triggered.

4.) A Perfect Weld Every Time!


 


100c User Manual

PROTECTION PLAN

This product is also available online with Circle Plan!


    • Weight
      15 lbs
    • SKU
      OR100C
  • Model
    Microscope Arm, Auto Darkening Lens
  • Micro TIG (Pulse Arc) Welder Specifications
    • 5x Microscope Magnification
      Yes
    • Microscope IR & UV Eye Protection
      Yes
    • 20+ On-screen Languages
      Yes

Why Buy an Orion 100c?

Weld Ignition Options

This technology prolongs the life of the electrode by lifting the electrode prior to releasing the weld. This safeguards the electrode from misfires and sticking to the workpiece. In turn, you spend more time welding and less time sharpening an electrode.

The Basic Screen

Whether you are an expert at pulse-arc welding or doing it for the first time, we have developed a simple and intuitive,  step by step on screen system, for you to follow when welding.

Precision and Power

Select power in 0.5 Ws increments up to 100 Ws —That’s over 100 available power settings! Weld spot sizes range from microns all the way up to 2.5mm.  Whatever it is you weld, Orion has the power to get the job done.

Highest Quality Standards

When you purchase an Orion 100c, take confidence in knowing that it was designed, produced, and assembled to the highest quality standards in the industry—in other words, it’s the best you can buy.

Full Touch Screen

The Orion touch screen gives you complete control of your welder with an easy to use interface. No knobs or dials, just one touch access to everything you need. This makes the 100c intuitive to use and easily upgradeable for future features as they are released in free software updates via USB.   

Superior Customer Service

Before, during, and after the sale, we want to be your resource for years to come. We guarantee that every interaction with our company will be courteous and friendly in answering your questions or helping in any way we can.


Welding Made Simple

The 3 step process to setting your weld parameters.

The Orion interface makes it easy to find the perfect settings for your weld.

1. Select the metal you are working with.

2. Select your joint type to get the best weld ignition.

3. Select your power to achieve the best melt spot.


HOW TO TRIGGER THE ORION

SIMPLE TRIGGER OPTIONS THAT ARE EASY, QUICK, AND PRECISE

In Pulse Arc welding the Arc Gap is vitally important in both a good weld, and a constant weld. The Orion Stylus Handpiece has a built in retract feature that will produce the perfect weld gap every time. This allows for a perfect, consistent weld gap every time you weld.

Touch Detect


Every Orion Welding System uses “Touch Detect” weld activation. This is the recommended trigger operation for pulse arc mode because it allows you quick, accurate, and simple weld triggers, However in Tack mode foot pedal is best. “Touch Detect” is used by simply connecting the ground and touching the electrode to your workpiece, and let the machine do the rest. Touch Detect allows you to work without having to constantly search for a foot pedal. All of the parts needed are easily in sight and within reach. Touch detect also allows you to trigger welds with greater precision, as you touch exactly where you want the weld to be. There is no missing & hitting your fingers or out of focus welds, just perfect weld each time you touch the piece.

Foot Pedal

Most of the Orion Welding systems(Excluding mPulse) include the “Foot Pedal” trigger system. This includes the foot switch that will allow you to trigger the welds only when the foot pedal is pressed. The foot pedal is recommended when using the Tack function. This is great for when you need extreme precision. You simply connect the foot switch into the unit, select “Foot Pedal” on the main screen. You bring the electrode into contact with the piece, and once everything is in perfect position press the foot pedal. This feature is especially handy when welding in a groove, or pocket, this will prevent you from welding on the sides, and ensure that you get the weld where you want it.

What comes with your Orion c-Series Welding System?

Every Orion c-Series Welding System includes the following items:

Power Cord
(International Converter Included)

Alligator Grounding Clips
(2 Count)

Stylus Hand Piece
(Pre-Installed with 1.0mm Collet)


Jump Ring Pliers
(2 Count)


Tungsten Electrodes
(5 - 1mm & 5 – 0.5mm)


Shuttered Microscope
(Mounted on Articulating Arm)


Argon Tubing
(1/4″ OD Clear Argon Tubing)

Microscope Eye Covers
(1 Set)


Hex Wrench Set
(Every Hex wrench used on the Orion included)

0.5mm & 1.0mm Collets
(For use with Orion Tungsten Electrodes)

Foot Pedal
(Used to precisely trigger welds)

Fiberglass Brush
(Used to clean blackness from weld area)


Diamond Disc
(For Use with any Rotary Tool to Sharpen Electrodes and Clean them)

Introducing the Sunstone Circle Protection Plan

HOW A SMALL MONTHLY SUBSCRIPTION CAN PROVIDE A LARGE UMBRELLA OF PROTECTION!



For your welder, it's a scary world out there! Welders get dropped, get abused, or just stop working. You have to protect your welder for any unfortunate incident. And the Sunstone Circle Protection Plan is an innovative way to safeguard your welder investment.

The Sunstone Circle is much, much more than an extended warranty. Here's what a small monthly subscription will deliver in peace of mind and exceptional customer service:

Sunstone Circle Protection Plan

Forever Warranty
For as long as your welder is covered by the Sunstone Circle your warranty never expires. You’ll never deal with lifeless warranty extensions, but rather enjoy a forever warranty. And that’s a big circle of protection!

Complimentary Loaner
If you need a loaner unit while your welder is being repaired, we’ll send one. We’re going to do all we can to keep your production levels up. If you’re in the circle, we’ll take care of you!

Free Replacement
Sometimes it makes more sense to simply replace a welder with the newest model rather than make a repair. At Sunstone’s discretion, we’ll send you the newest model to keep your shop happy and healthy!

Free Software Upgrades
When your welder is powered by the latest software improvements your shop becomes more productive and capable. You’ll have access to all software upgrades when you join the Sunstone Circle!

Complimentary Shipping
Should your Sunstone welder ever need repair, we’ll cover the shipping costs for ground service within the United States. If you need it faster, simply pay the difference. Need it shipped internationally? Give us a call!

Expedited Customer Service
At Sunstone every customer is a VIP, but when you’re part of the circle your request for customer service gets moved to the front of the line. You get extra attention! Just another perk when you subscribe today.

More Valuable Member Benefits!
You’ll receive snazzy Sunstone swag, a subscription to Micro Welding Today magazine, invitations to VIP events, Inside the Circle e-newsletter, and new product trial opportunities. Call now to join the circle!


Learn More!

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We Deliver Worldwide

Shipping Terms

  1. Unless indicated otherwise in the Acknowledgment, Delivery shall be made EXW (Incoterms 2010), Shipping Point, including without limitation, freight, and insurance costs. If no delivery terms are specified on the Acknowledgement, the method of shipping will be at the sole discretion of Seller. Unless directed in writing otherwise by Buyer, full invoice value will be declared for all shipments.

We accept the following payment methods:

Return Goods Policy. 

Seller’s products may be returned to Seller for credit within thirty (30) days of the shipment subject to the following conditions.

  1. In order to return products for credit, the Buyer must obtain an RMA number from Seller. Upon receipt, it must be executed by an authorized person and then returned with the Goods. Goods returned to Seller without an RMA will be returned at Buyer’s expense.
  2. Goods are to be returned to Seller at 1693 American Way #5 Payson, UT with Freight Prepaid. Seller will not accept collect shipments.
  3. Restocking fees will be assessed in accordance with the following schedules: (i) Goods returned within the first thirty (30) days from the shipment date will be restocked less six percent (6%) of the amount billed on the original invoice. (ii) No returns are allowed after thirty (30) days from the original shipping date.
  4. The restocking fees set forth above are the minimum fees. If a returned Good requires rework to restore it to a saleable condition, further charges will be assessed. Seller’s quality assurance department will document the condition of the Goods when received by Seller and report their findings to Buyer. The following Goods cannot be returned, are not eligible for any credit, and cannot be restocked: (i) custom or modified products and (ii) any consumable product(s) that have been used.

*DADO Laser Welder – No cash refunds available for the dado laser welder. However, The Dado Laser Welder may be returned within 30 days for credit towards another Sunstone product.

  • Orion Micro TIG Welding Electrodes
    • $45.00
  • Argon Gas Regulator
    • $149.00
  • Micro TIG (Pulse-Arc) Leads
    • $15.00
  • Argon Tubing
    • $15.00
  • Micro Welding Electrode Grinding Dremel Tool
    • $50.00
  • Circle Protection Plan Tier 1
    • $15.00
    • Only for registered users
  • Argon Gas Regulator
    • $149.00
  • Orion Micro TIG Welding Electrodes
    • $45.00

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