Steel Plates and Wave Springs Pulse Arc Welded

System 1:
Orion Pulse 150s, pulse arc and resistance welder

A sharpened 1mm electrode is used for this application. The discs and wave spring are all welded using the Orion Pulse 150s set at 20ws energy with sloped agitation enabled for better penetration and slightly larger spot sizes. Three or four weld actuations give sufficient strength.