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Honeycomb
Easily and Quickly Create Honeycomb Panels
The industries prefer the honeycomb strength-to-weight ratio and that lighter materials, like aluminum, titanium, Iconel®, and Hastelloy®, can be used in the production process. Sunstone’s welding technology easily fastens both similar and non-similar metals together, regardless of type of metal or thickness, to easily and quickly create honeycomb panels or cores.
Expanded Manufacturing Flexibility with a Sunstone
Depending on how the honeycomb panel will be used, a Sunstone micro welder can efficiently weld and manufacture the core structure. Or, with the ability to quickly tack and join the face sheets to tops and bottoms, a Sunstone micro welder can easily create a composite honeycomb sandwich panel. Sunstone’s honeycomb welder experts can help you choose the right solution.
Common Honeycomb Welding Applications
- Core Honeycomb Lattice Welding
- Seam Welding
- Tacking Face Panels to Core Lattice
- Honeycomb Sandwich Manufacturing
What are you welding today? Call or text us at +1-801-658-0015.
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Recommended
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High Power - Micro Resistance - Advanced CD Spot Welder
Sunstone’s CD1200DP-A - high power - 1200ws - Dual Pulse - Industrial - Advanced - Capacitive Discharge Spot Welder offers many capabilities including weld monitoring, SPC tools, and a large capacitive touch-screen interface. The CD 1200 DP-A touch-screen interface provides easy access to all weld parameters. In addition, you get a visual of the weld waveform graph, weld histograms, alarms, warnings, and even on-screen documents and videos. For automated production settings, the welder has multiple PLC protocols. You can also set up multiple machines in a simplified way thanks to the clone feature. Cloning allows you to copy all your parameters/settings and easily export/import them to other machines.
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Linear DC
The Sunstone Linear DC welder is a completely unique resistance welding system with closed-loop feedback. Utilizing new patent pending technologies, the Linear DC welder has the power of a High-Frequency Inverter and the precision of a Linear DC. As mentioned, this is a completely unique product. It isn’t an HF welder since it does not require an external transformer, and it isn’t like typical Linear DC welders because it doesn’t use transistors to control the energy output. Yet, this product is able to perform the same functions as both of these technologies, and in most cases it has capabilities that exceed those of other HF or Linear DC welders – offering high repetition rates, fine low-energy control, and short or long weld times – without any of the drawbacks and inconveniences.
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Opposed Weld Head
The WH1 pneumatic opposed weld heads offer precision and repeatability at an affordable price. The WH1125A Opposed, MAC Valve Air-Actuated Weld Head comes with a foot pedal, trigger cable, and 1 AWG grounding cables.
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Honeycomb Micro Welding Electrodes
Flat Honeycomb Tack Welding Electrodes and Radius Honeycomb Tack Welding Electrode. For use with Sunstones micro welding attachments. Best used with welding honeycomb aerospace applications. .
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Mini Grip
The Sunstone Welders Mini Grip is a single probe micro welding handpiece that reduces operator fatigue due to its light weight and ease of use. It is the smaller Sunstone handpiece designed for light duty jobs!
