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Honeycomb

Honeycomb

Easily and Quickly Create Honeycomb Panels

The industries prefer the honeycomb strength-to-weight ratio and that lighter materials, like aluminum, titanium, Iconel®, and Hastelloy®, can be used in the production process. Sunstone’s welding technology easily fastens both similar and non-similar metals together, regardless of type of metal or thickness, to easily and quickly create honeycomb panels or cores.

Expanded Manufacturing Flexibility with a Sunstone

Depending on how the honeycomb panel will be used, a Sunstone micro welder can efficiently weld and manufacture the core structure. Or, with the ability to quickly tack and join the face sheets to tops and bottoms, a Sunstone micro welder can easily create a composite honeycomb sandwich panel. Sunstone’s honeycomb welder experts can help you choose the right solution.

Common Honeycomb Welding Applications

  • Core Honeycomb Lattice Welding
  • Seam Welding
  • Tacking Face Panels to Core Lattice
  • Honeycomb Sandwich Manufacturing


What are you welding today? Call or text us at +1-801-658-0015.


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  • High Power - Micro Resistance - Advanced CD Spot Welder

    Sunstone’s high power - advanced - dual pulse CD 1200 offers many capabilities including weld monitoring, SPC tools, and a large capacitive touch-screen interface. The touch-screen interface provides easy access to all weld parameters. In addition, you get a visual of the weld waveform graph, weld histograms, alarms, warnings, and even on-screen documents and videos. For automated production settings, the welder has multiple PLC protocols. You can also set up multiple machines in a simplified way thanks to the clone feature. Cloning allows you to copy all your parameters/settings and easily export/import them to other machines.

    • $11,960.00
  • Linear DC

    The Sunstone Linear DC welder is a completely unique resistance welding system with closed-loop feedback. Utilizing new patent pending technologies, the Linear DC welder has the power of a High-Frequency Inverter and the precision of a Linear DC. As mentioned, this is a completely unique product. It isn’t an HF welder since it does not require an external transformer, and it isn’t like typical Linear DC welders because it doesn’t use transistors to control the energy output. Yet, this product is able to perform the same functions as both of these technologies, and in most cases it has capabilities that exceed those of other HF or Linear DC welders – offering high repetition rates, fine low-energy control, and short or long weld times – without any of the drawbacks and inconveniences.

    • $0.00
  • PASP2

    Pistol grip, pressure-actuated single probe with adjustable pressure. Pressure-actuated for repeatability. Ergonomic Pistol Grip for extended use. Large alligator clip for simple setup.

    • $1,750.00
  • PG2

    Pistol Grip Hand Piece with Button Trigger. Accepts threaded electrodes

    • $1,550.00
  • Opposed Weld Head

    The WH1 pneumatic opposed weld heads offer precision and repeatability at an affordable price. The WH1125A Opposed, MAC Valve Air-Actuated Weld Head comes with a foot pedal, trigger cable, and 1 AWG grounding cables.

    • $3,365.00
  • Honeycomb Micro Welding Electrodes

    Flat Honeycomb Tack Welding Electrodes and Radius Honeycomb Tack Welding Electrode. For use with Sunstones micro welding attachments. Best used with welding honeycomb aerospace applications. .

    • $245.00
  • PA250i Micro TIG Welder

    • A very small heat affected zone during weld
    • Ability to easily position welds exactly where you need them
    • The versatility of welding of very small, thin, and delicate metal parts
    • A wide range of metals that can be welded
    • Simple and easy to use touch screen interface
    • High level of precision with microscope
    • Consistency and repeatability
    • A simplified repair process by eliminating soldering
    • Quality welds
    • Very low maintenance on machine
    • Small compact size designed to fit on and around any work bench.
    • $14,560.00