Battery Tab Spot Welding Systems
Recently, more and more people are looking for a custom built and/or rebuilt battery packs using a battery spot welder. The reason for the increase in interest comes from the ability to get a higher quality battery pack for less money. By providing customers with higher grade cells at lower than retail prices, it is easy to gain loyal, life-long customers while still making a significant profit.
Building battery packs consist of welding thin nickel tabs from one battery cell to another with a battery spot welder. Sunstone ‘s CD400DP (Capacitive Discharge / 400 watts second/dual pulse) spot welders combined with Sunstone’s WH2125 (Parallel weld head / with 0.125″ Copper Electrodes) are the perfect battery tab spot welding systems for battery pack rebuilding, assembly and manufacturing.
The CD400DP’s dual pulse feature provides strong, clean, repetitive welds. The first pulse heats the weld surface to eliminate contaminants and to seat the welding electrode tips. The second pulse then performs a strong spot weld. This process is designed specifically for battery pack spot welding.
Battery Tab Welding Video
Battery Welding Applications:
- Battery Pack Production
- Custom Battery Packs
- Battery Pack Re-building
- Battery Cell Tabbing
- Weld Alkaline, Ni-Cd, NiMH, Lithium-Ion Cell Types, etc.