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Defense & Military

Defense & Military

The Precision you need

Military Welding covers a broad range of applications and units. Sunstone & Orion are proud to work with many branches of the military and support welding solutions and training. Sunstone is continually working with Government Research labs around the world to help find cutting-edge welding solutions. We work with many government acquisition & Procurement systems and are registered to work with all branches of the military.

Sunstone Welders specializes in micro welding and explicitly designs for high levels of precision. When you are working with delicate wires, thin sheets, or precise sensors, Sunstone can give you the accuracy and precision that you need.

The Power You Need

Sunstone Welders provide units with the power to accomplish a wide range of welding applications. Honeycomb welding, Titanium sheet welding, and even exotic metals are not a problem and are easily welded. Sunstone can take your application and help find a solution that will fit your needs and your budget.

What are you welding today? Call or text us at +1-801-658-0015.

Work With Confidence Knowing Our Reputation

Here at Sunstone, we have the privilege to work with and provide welding solutions to some of the largest and most successful companies & Military & Government Agencies around the world. Through our years of experience and work, we have developed and built the skills to help you with your application.

Military & Government Welding Applications:

  • Battery Pack Welding/Manufacturing
  • Coil Termination
  • Cross Wire Welding
  • Electronic Components
  • Exotic Metal Combinations
  • Heating Elements
  • Hybrid Microwave Devices
  • Mesh Welding
  • Micro-joining
  • Military Laboratory Projects
  • Nuclear Fuel Rod Assemblies
  • Ordnance Fuses
  • Research and Development Projects
  • RF Devices
  • Seam Welding
  • Sensors
    • Aerospace Engine Sensors (e.g. Thermocouples)
    • Gas Sensors
    • Strain Gauge
    • Thermocompression Bonding
    • Thermocouples
  • Solar Cells and Panels
  • Solenoids
    • Solenoid Assemblies
  • Switches
    • Reed Switch Assemblies
    • Relays
    • Switch Controls
  • Turbine Component Welding
  • Turbine Engine Components
  • Wires
    • Cross Wire Welding
    • Fine Wire Welding
    • Inductors
    • Magnet Wire Bonding
    • Stranded Wire Preparation
    • Wire to Terminal Welding (Wire Termination)
    • Wire Wound Potentiometers


What are you welding today? Call or text us at +1-801-658-0015.

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  • Micro Resistance - Advanced Dual Pulse CD Spot Welder

    • Feedback reporting
    • PLC connectivity
    • Full weld head control
    • 200ws, 400ws, or 600ws power
    • Dual pulse
    • Roll spot
    • Robust design—built to last
    • Custom pulse limits
    • Fast rise time
    • Simple touch screen interface
    • On screen histogram weld data
    • Battery welding
    • Weld head control system
    • On screen training videos
    • $7,900.00
  • High Power - Micro Resistance - Advanced CD Spot Welder

    Sunstone’s high power - advanced - dual pulse CD 1200 offers many capabilities including weld monitoring, SPC tools, and a large capacitive touch-screen interface. The touch-screen interface provides easy access to all weld parameters. In addition, you get a visual of the weld waveform graph, weld histograms, alarms, warnings, and even on-screen documents and videos. For automated production settings, the welder has multiple PLC protocols. You can also set up multiple machines in a simplified way thanks to the clone feature. Cloning allows you to copy all your parameters/settings and easily export/import them to other machines.

    • $12,000.00
  • Linear DC

    The Sunstone Linear DC welder is a completely unique resistance welding system with closed-loop feedback. Utilizing new patent pending technologies, the Linear DC welder has the power of a High-Frequency Inverter and the precision of a Linear DC. As mentioned, this is a completely unique product. It isn’t an HF welder since it does not require an external transformer, and it isn’t like typical Linear DC welders because it doesn’t use transistors to control the energy output. Yet, this product is able to perform the same functions as both of these technologies, and in most cases it has capabilities that exceed those of other HF or Linear DC welders – offering high repetition rates, fine low-energy control, and short or long weld times – without any of the drawbacks and inconveniences.

    • $0.00
  • PA250i Micro TIG Welder

    • A very small heat affected zone during weld
    • Ability to easily position welds exactly where you need them
    • The versatility of welding of very small, thin, and delicate metal parts
    • A wide range of metals that can be welded
    • Simple and easy to use touch screen interface
    • High level of precision with microscope
    • Consistency and repeatability
    • A simplified repair process by eliminating soldering
    • Quality welds
    • Very low maintenance on machine
    • Small compact size designed to fit on and around any work bench.
    • $0.00